Aluminium Manufacturing Process Tips For You

Aluminium is the most abundant metal that can be extracted from the earth’s crust and has plenty of admirable properties that make it applicable in wide-ranging applications. The aluminium manufacturing process follows several procedures in order to produce the most viable and good quality metals that can be reliably applied in various areas.

The production process generally starts with the design or the patterning. During this design process, the extrusion will begin taking shape and various features will be added to the extrusion in order to achieve the desired properties such as the reduction in wait, simplification of the assembly process, the additional functionality into the extrusion and the reduction of costs. The aluminium manufacturing processes manage these procedures carefully and optimally generally result in better quality and cost effective end materials.

The extrusion process will refine the natural good qualities of aluminium in order to produce the desired materials. At the end of the day, you will be looking at the quality, the durability, the functionality and the cost-effectiveness of the aluminium material that you will purchase from a particular fabricator. It will therefore be important to work with a manufacturer in Bangkok that adheres to the highest quality standards in the extrusion process.

There are certain factors that you will need to look out for when shopping for the best aluminium fabricator that will meet your design and quality specifications. Here is an overview of some of the leading considerations that you will need to look for:

The wall thickness

Before you place orders for aluminium sheets, you have to determine the kind of wall thickness that you will need for your projects. Generally, the aluminium profiles that have more uniform wall thickness are generally easier to produce and will cost you less money as opposed to those with variable wall thickness. When choosing a desired wall thickness for your aluminium end products, look at factors such as the cost-efficiency as well as the strength that you need.

Is the production cost efficient?

The cost of the production will weigh heavily on the costs of the fabrication. One way to optimize on the cost of the production and produce the aluminium in a more cost-efficient manner is by having production-friendly specifications. There are certain factors that you can incorporate to ensure that the aluminium manufacturing process is as production friendly as possible. These include the following:

  • Ensure there is uniform wall thickness
  • Ensure your aluminium patterns are symmetrical
  • Get circumscribing circles that are smaller
  • Get simpler and softer lines as well as corners that are radiused. Corners that are razor sharp will create complexities that drive up the cost of production. At the same time, ensure that the tips are well-rounded. Sharper tips could easily become uneven or even wavy.
  • Get channels that are deeper and narrower
  • Where possible, opt for the more solid profiles. These are generally easier to produce during the aluminium manufacturing process and will reduce costs of the die.

Will you need heat sinks?

Depending on the area of application, sometimes you may need heat dissipation capabilities in the aluminium fabrication. This is usually added through adding fins to the aluminium which have a wavy surface.

Do you need decorations?

This is another important consideration that you may need to factor in when you are planning your aluminium fabrications. Although decorations may slightly increase the costs of production, they do offer several advantages. For example, they will mask imperfections, contribute to the aesthetic quality and protect the aluminium sheet from damages during the handling the process.